Introduction
Control valves and emergency shutoff valves (ESVs) are critical components in various industrial processes, ensuring safe and efficient operation
Online diagnostics and partial testing techniques play a crucial role in maintaining the integrity and reliability of these valves without disrupting ongoing operations
This comprehensive 5-day training program, delivered by Global Business Minds, will equip participants with in-depth knowledge and practical skills in online diagnostics and partial testing methodologies for control valves and ESVs

Day 1: Fundamentals of Control Valves and Emergency Shutoff Valves
• Overview of control valves, their types, and their applications in industrial processes
• Understanding the principles of control valve operation, including valve characteristics, flow control principles, and actuator types
• Familiarization with the importance of control valve maintenance and the role of online diagnostics
• Exploration of the design and function of emergency shutoff valves, their safety requirements, and their partial testing procedures
Day 2: Online Diagnostics of Control Valves
• Introduction to online diagnostics techniques for control valves, including non-intrusive and intrusive methods
• Understanding the principles of various online diagnostic tools, such as valve signature analysis, acoustic emission monitoring, and vibration analysis
• Familiarization with data interpretation techniques for identifying potential control valve problems, such as sticking, leakage, and wear
• Discussion of advanced online diagnostics techniques for complex control valve applications
Day 3: Partial Testing of Emergency Shutoff Valves
• Overview of partial testing methodologies for emergency shutoff valves, considering safety and operational constraints
• Understanding the principles of various partial testing techniques, such as function test, leak test, and stroke test
• Familiarization with partial testing equipment and procedures for different types of ESVs, such as ball valves, butterfly valves, and plug valves
• Discussion of partial testing frequency and documentation requirements for ESV maintenance
Day 4: Troubleshooting and Maintenance of Control Valves and Emergency Shutoff Valves
• Applying online diagnostics data to identify and troubleshoot common control valve problems
• Implementing preventive maintenance strategies to minimize control valve failures
• Understanding the importance of ESV integrity and the role of partial testing in preventing catastrophic failures
• Familiarization with ESV maintenance procedures, including recordkeeping and documentation
Day 5: Advanced Topics in Online Diagnostics and Partial Testing
• Exploring emerging trends and advancements in online diagnostics and partial testing technologies for control valves and ESVs
• Addressing challenges in online diagnostics and partial testing of specific types of valves and applications
• Staying up-to-date with the latest industry standards, regulations, and best practices in valve diagnostics and testing
• Discussing the integration of online diagnostics and partial testing data into predictive maintenance and asset management systems
Target Audience
This training program is designed for engineers, technicians, and professionals involved in the maintenance, operation, and reliability of industrial control systems, including:
• Instrumentation engineers
• Control engineers
• Reliability engineers
• Maintenance technicians
• Plant engineers

Learning Outcomes
Upon completion of this training program, participants will be able to:
• Demonstrate in-depth knowledge of control valves, emergency shutoff valves, and their critical roles in industrial processes
• Apply online diagnostics techniques to identify and troubleshoot common control valve problems
• Implement partial testing procedures for various types of emergency shutoff valves
• Develop preventive maintenance strategies to minimize control valve and ESV failures
• Stay up-to-date with the latest advancements in online diagnostics and partial testing technologies
• Address challenges in valve diagnostics and testing in specific industrial applications
• Apply online diagnostics and partial testing data to predictive maintenance and asset management systems
Certificate Delivered by Global Business Minds:
• Certificate of Completion in Online Diagnostics of Control Valves and Partial Testing of Emergency Shutoff Valves
Additional Notes
• This detailed professional training program can be tailored to specific industry requirements and application needs

• Hands-on exercises and case studies can be customized to reflect real-world challenges and scenarios faced by participants

• The training can be delivered in a blended format, combining in-person sessions with online modules for flexibility and accessibility

• Global Business Minds can provide ongoing support and resources to participants to ensure their continued success in online diagnostics and partial testing of control valves and emergency shutoff valves